651615–X
OPERATOR’S MANUAL
RELEASED: 2–25–95
REVISED: 6–21–10
(REV. C)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
SINGLE POST LIFT/RAM
For use with 5 Gallon Drums (Tapered or Straight)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT
.
THIS MANUAL COVERS THE FOLLOWING MODELS
MODEL TYPICAL PUMP APPLICATION
651615 3'' & 4-1/4'' AIR MOTORS (TIE ROD PUMPS)
SERVICE KITS
BASE DIMENSIONS: 20'' SQUARE (508 mm)
HEIGHT: LOWERED 36-3/4'' (.9m), RAISED 56-1/4'' (1.7 m)
Rebuild Kit for E512LM Valve - 116722
Repair Kit for 127112-000 Miniature Regulator - 104158
GENERAL DESCRIPTION
The ARO Model 651615-X Single Post Lift/Ram uses a 3-1/2'' air-
powered cylinder which is welded to a heavy gaugebasebase. ItisnorĆ
mally used to raise and lower a fluid handling pump and follower in and
out of of standard 5-gallon drum or when used as a ram it can force
high viscosity flowable material into the pump inlet.
When properly secured, this unit has the ability to raise a pump to clear
a standard 5-gallon drum. The operator is then able to easily remove
the pump from a pail.
ThisLift/Ram usesa hand lever 4-way control valve which controlsthe
air necessary to raise and lower the lift. This unit includes an auxiliary
manual air valve which is used to supply a controlled amount of air
pressure to the bottom of the follower plate. When the Control Valve is
in the ``UP'' position a small amount of air pressure applied under the
follower plate will help to raise the follower plate, pump and lift by reĆ
lieving the vacuum. See Page 3.
651615
SINGLE POST LIFT
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
© 2010
(800) 495-0276 FAX(800) 892-6276
LIFT/RAM INSTALLATION
3. Assemble air hose to air motor inlet.
4. Install the check and follower plate air hose from the Control Valve.
5. Assemble the vent plug to the follower plate.
WARNING Failure to properly install the lift assembly can
result in severe personal injury and property damage. Read
the warning on page 2.
1. Establish the desired location for the lift/ram and pay special attenĆ
tion to work area above, thisarea above the lift must be open, withĆ
out obstructions and safely away from any electrical devices.
2. Place the pump on the follower plate and align the pump and folĆ
lower plate on the base and assemblepumptothemountingbrackĆ
et on the ram.
NOTE: The ram was tested at the factory. The unit should be generally
checked over for leakage because the fittings on the system may have
loosened in shipment.
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE
TO RAISE LIFT, (THE FIRST TIME):
WARNING STAND CLEAR. When raising or lowering the
lift. Read the warning on page 2.
1. Take note of the pump/drum clearance above. Be certain the lift is
clear of any objectsabove. Also refer to OPERATING AND SAFEĆ
TY PRECAUTIONS found on page 2.
2. Connect the air supply (160 PSI MAX) to the air inlet.
3. Shift the control valve lever to the ``UP'' position.
4. Raise the lift high enough to clear the height of the drum. Stop the
lift upward travel by moving the control valve lever to the (center)
``NEUTRAL'' position.
AIR CONTROLS
CONTROL
LEVER
TO RAISE LIFT, (NORMAL OPERATION):
1. Adjust the Follower Plate Air Valve pressure up to approximately 8
psig. DO NO OVERPRESSURIZE THE DRUM to avoid damage.
NOTE: Air from thisvalve will only passwhen the Control Lever is
in the ``UP'' position.
2. Shift the control valve lever to the ``UP'' position.
3. Raise the lift high enough to clear the height of the drum. Stop the
lift upward travel by moving the control valve lever to the (center)
``NEUTRAL'' position.
UP
PRESSURE
REGULATOR
NEUTRAL
DOWN
GAUGE
TO CHANGE DRUM:
NOTE: The Control Lever should be in the ``NEUTRAL'' position.
1. Place a new drum into position.
TO LOWER LIFT:
WARNING PINCH HAZARD. Follower can descend quickly
causing injury. Keep hands clear when aligning with containĆ
er. Read the warning on page 2.
PUMP
FILTER-REGULATOR
NOTE: Be certain the Follower Plate vent plug hasbeen removed so
that the air trapped between the follower and the material isallowed to
escape from this vent. Captured air between the follower plate and
drum will escape.
ON
OFF
NOTE: The lift may hesitate momentarily before starting downward,
the air pressure inside the post air chamber must decrease before it will
begin to descend.
FOLLOWER PLATE
AIR SUPPLY VALVE
1. Shift the control valve lever to the``DOWN''positionandproceedto
lower the pump.
FIGURE 2
2. Replace the vent plug once the material beginsto ooze from the
vent opening.
651615-X
PAGE 3 OF 8
PARTS LIST
Single Post Ram/Lift
(QTY)
ITEM DESCRIPTION (SIZE IN INCHES)
PART NO.
ITEM DESCRIPTION (SIZE IN INCHES)
(QTY) PART NO.
(4) Y84-801-C
(4) Y14-816-C
(4) Y13-8-C
(4) Y12-8-C
(1) 92375
1
2
3
4
5
6
7
8
9
Gauge
(1) 29975
19 Carriage Bolt (1/2-13)
20 Lockwasher (1/2')
21 Washer (1/2")
22 Nut (1/2-13)
23 Cover
Tube 5"
(1) 44632 j
(4) 44632 j
(3) Y99-45-C
(3) Y12-4-C
(3) Y13-4-C
(2) Y6-105-C
(2) Y14-625-C
(1) 92380
Tube 4.75"
Screw (1/4-20)
Nut (1/4-20)
Washer (1/4")
Screw (5/8-11)
Lockwasher (5/8)
Manifold
24 Self Tapping Screw (#8-32)
25 Label
(4) Y222-130-C
(1) 92449
26 Coupler
(1) 23103-004
(1) 23903-410
(1) F25241-100
(1) 104170
27 Connector (1/2 NPT)
28 Filter
10 Panel Nut
(1) 29661
11 Connector
(7) 59688-4
(1) Y43-1-C
(1) Y28-2
29 Manifold Kit
12 Elbow (1/8" NPT)
13 Shut-off Valve
14 Connector
(1) Y214-2
(1) 59675 f
(1) R27241-100
(1) 75366
15 Tube 2.208 feet
16 Regulator
j
f
l
Z
Bulk Tube-100 Ft.Roll 3/16" O.D.- 59690-104
Bulk Tube-100 Ft.Roll 1/4" O.D.- 59675-100
Apply Tape to threads.
17 1/2" Male Swivel
18 Elbow (1/2)
PTFE
Apply Anaerobic Pipe Thread Sealant to threads.
(2) Y43-4-C
PAGE 4 OF 8
651615-X
BASIC SINGLE POST RAM/LIFT
ASM.
10
l1
2
3
11
3
11
4
3
5
6
11
7
8
53
12
FIGURE 3
9
13
14
47
15
23
16
24
25
l17
l18
26
27l
18l
FIGURE 4
19
20
28
29
21
22
651615-X
PAGE 5 OF 8
PARTS LIST
Single Post Ram/Lift
(QTY)
(QTY)
PART NO.
ITEM DESCRIPTION (SIZE IN INCHES)
30 Thumb Screw
31 Base
PART NO.
ITEM DESCRIPTION (SIZE IN INCHES)
(1) Y66-378-C
(1) 66558
52 Air Regulator
53 Hose Coupling
54 Male Tee Fitting
55 Tubing 5.37
(1) 127122-000
(1) 3249
32 Bucket Stop
33 Carriage Bolt
34 Nut (3/8-6)
35 Lockwasher
36 Tube
(2) 92565
(2) 59747-4
(1) 44632j
(1) 92389
(2) Y84-601-C
(2) Y12-6-C
(2) Y14-616-C
(1) 92378
56 Plug
57 ``O" Ring (7/8" O.D.)
58 Gauge
(1) Y325-18
(1) 100067
(1) Y43-42-C
(1) Y44-11-C
(1) Y43-2-C
(1) Y44-13-C
(1) Y147-200
(1) 90509
37 Rod
(1) 92379
59 Coupling (1/4 NPT)
60 Nipple (1/4 NPT)
61 Elbow (1/4 NPT)
62 Nipple (1/4 NPT)
63 Retaining Ring
64 Retaining Washer
65 Retaining Wiper
66 Retaining Washer
67 Unipack Seal
68 Dowel Pin
38 ``O" Ring (3 1/4" O.D.)
39 Retaining Ring
40 Plate
(1) Y325-336
(1) 90503
(1) 91396
41 Screw
(4) Y6-42-C
(4) Y12-4-C
(4) Y13-4-C
(1) 93968
42 Nut (1/4-20)
43 Washer (1/4")
44 Bracket
(1) 90508
(1) 90511
45 Male Fitting
46 Elbow
(3) 59753-4
(3) 92388
(1) 90507
(1) Y148-35
(1) 66643
47 ``E" Series 4-Way Valve g
48 Adapter
(1) E512LM
(3) 6045
69 Cap & Bearing
70 Column
(1) 66557
49 Plug (1/8" NPT)
50 Washer
(1) Y17-50
(1) Y13-6-C
(1) 38226
71 Piston
(1) 92376
72 Packing
(2) 90506
51 Spring
g
l
Z
Repair kit for Valve E512LM
Apply Tape to threads.
116722
PTFE
Apply Anaerobic Pipe Thread Sealant to threads.
PAGE 6 OF 8
651615-X
BASIC SINGLE POST RAM/LIFT ASM.
53
52
54
55
56
51
50
49
57
l48
47
58l
59l
11
46
60l
61l
Z
62
63
44
45
64
65
Z
66
67
39
38
43
42
41
68
40
37
36
69
70
35
34
33
32
30
31
Z
71
72
FIGURE 5
651615-X
PAGE 7 OF 8
DIMENSIONAL DATA
91396 MOUNTING PLATE
4-3/8"
5"
8-3/4"
SQUARE
Materi
66713 PORTABILITY KIT
9-604
651615-X
PAGE 8 OF 8
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